Lean Six Sigma Green Belt Course Library, Manufacturing Version

Course Name

Lean Six Sigma Green Belt Course Library, Manufacturing Version

Contact Hours: 34

Course Description

A suite of Green Belt level Lean Six Sigma (L6S) courses oriented to manufacturing processes to prepare the learner to participate on L6S improvement projects and potentially lead some projects. Pre-requisite: Yellow Belt Courses or the equivalent.

Four courses: 

  • The Basics of DMAIC
  • Basic SPC Training
  • FMEA Training
  • Lean Manufacturing

Outcome

The learner will be prepared to participate as a team member on Lean Six Sigma improvement projects and with experience, lead projects.

Assessment

  • The Basics of DMAIC: 1 assessment test
  • Basic SPC Training: 3 assessment tests
  • FMEA Training: 3 assessment tests
  • Lean Manufacturing: 3 assessment tests

Outline

The Basics of DMAIC


Lesson 1 - Introduction
Lesson 2 - Define
Lesson 3 - Measure
Lesson 4 - Analyze
Lesson 5 - Improve
Lesson 6 - Control

Basic SPC Training

Unit 1 - Statistics Primer
Lesson 1 - Introduction to Variation
Lesson 2 - Measuring Variation
Lesson 3 - Patterns of Variation
Lesson 4 - Measures of Variation
Lesson 5 - Normal Curve
Lesson 6 - Stability

Unit 2 - Using Control Charts
Lesson 1 - What are Control Charts
Lesson 2 - What a Control Chart Looks Like
Lesson 3 - Interpreting Control Charts & Taking Action
Lesson 4 - Types of Control Charts
Lesson 5 - Using Variable Control Charts
Lesson 6 - Using Attribute Control Charts

Unit 3 - Process Capability Basics
Lesson 1 - What is Process Capability?
Lesson 2 - Measuring Process Capability

FMEA Training

Unit 1: FMEA Overview
Lesson 1 - Introduction
Lesson 2 - Purpose of an FMEA
Lesson 3 - Tie to Quality Standards
Lesson 4 - DFMEA or PFMEA?
Lesson 5 - The FMEA Process
Lesson 6 - Assembling an FMEA Team
Unit Test - Investigative Challenge

Unit 2: Design FMEAs
Lesson 1 - Design FMEA Scope
Lesson 2 - 10 Steps to Conduct a DFMEA
Lesson 3 - DFMEAs & Control Plans
Lesson 4 - Getting More Out of Your DFMEA
Lesson 5 - DFMEA Example
Unit Test - Investigative Challenge

Unit 3: Process FMEAs
Lesson 1 - Process FMEA Scope
Lesson 2 - 10 Steps to Conduct a PFMEA
Lesson 3 - PFMEAs & Control Plans
Lesson 4 - Getting More Out of Your PFMEA
Lesson 5 - PFMEA Example
Unit Test - Investigative Challenge

Lean Manufacturing

Unit 1 - Lean Concepts
Lesson 1 - Why Lean?
Lesson 2 - Lean Terminology
Lesson 3 - Eliminate Waste with Lean
Lesson 4 - Components of Lean
Lesson 5 - Value Stream Analysis
Lesson 6 - Lean Thinking

Unit 2 - Lean Practices
Lesson 1 - Value Stream Mapping
Lesson 2 - Workplace Organization
Lesson 3 - Predictability & Consistency
Lesson 4 - Set-up Reduction
Lesson 5 - TPM
Lesson 6 - Visual Factory
Lesson 7 - Support Processes
Lesson 8 - Continuous Improvement

Unit 3 - Implementing Lean
Lesson 1 - Lean Starts with People
Lesson 2 - Data Drives Lean
Lesson 3 - Layout Options
Lesson 4 - Lean Inventory Practices
Lesson 5 - Roadmap for Lean
Lesson 6 - Pitfalls with Lean